Automation Audit: What a Professional Diagnostic Really Reveals About Your Systems

In a manufacturing environment where every second counts, automation is the invisible core that keeps production flowing. Yet over time, programs age, drifts appear, obsolete components accumulate, and global performance quietly declines—often without operators noticing.This is precisely why a professional automation audit is so powerful: it reveals what no one sees and what the production team has grown accustomed to.

An INOMATEX audit is not a superficial inspection. It evaluates your PLC programming quality, supervision stability, network architecture, safety compliance, component availability, and optimization opportunities. The goal? To provide a clear, structured, and quantified roadmap for what needs to be corrected, secured, modernized, or improved.

A complete overview of your automation systems

The audit begins with a thorough assessment of your current system:

• PLC architecture (Siemens, Schneider Electric, Rockwell, Omron, etc.)

• CPU versions, drives, and communication networks

• Review of logic diagrams, function blocks, sequences, and naming conventions

• Analysis of HMI and SCADA systems

• Comparison between machine design intent and real-world operation

This initial phase highlights critical issues: obsolescence, incoherence, duplicated logic, undocumented programs, and potential failure risks.

Identifying hidden risks through automation audit

A professional diagnostic uncovers risks that production teams do not see anymore:

• Unsaved or inconsistent PLC program versions

• Poorly managed variables causing random machine stops

• Non-compliant safety functions

• Obsolete hardware no longer supported

• Logic that could lead to collisions or simultaneous machine faults

These weaknesses often cause unexpected breakdowns or repetitive micro-stoppages that silently increase operational costs. An audit prevents these losses before they hit your productivity.

Performance analysis and improvement opportunities

An audit also highlights genuine performance gains you may be missing:

• reduced cycle times

• optimized sequences and transitions

• fewer operator errors

• improved line stability

• enhanced product quality

• energy savings through smarter regulation

These optimizations are often straightforward—provided they are detected by an expert.

Clear, quantified, and actionable recommendations

The final INOMATEX audit report always includes:

• urgent actions (safety, breakdown risks)

• important corrective actions (performance, stability)

• modernization actions (PLC migration, architecture redesign)

• estimated costs and expected gains

• a clear and prioritized implementation plan

This document becomes your technical roadmap for the coming months, and a powerful tool for negotiating budgets internally.

Why choose INOMATEX for your audit?

Because an audit must be performed by an expert who knows the field, industrial constraints, maintenance challenges, and production realities.

Our audits offer:

• multi-brand expertise (Siemens, Schneider, Omron, Rockwell…)

• total neutrality: we recommend what YOU need, not what we want to sell

• a results-oriented vision focused on ROI

• the ability to intervene quickly to address urgent issues

An audit is not a cost—it's an investment

A professional automation audit:

• secures your installation

• reduces maintenance and downtime costs

• improves production reliability

• uncovers modernization opportunities

• supports maintenance decision-making

• prepares future industrial investments

Don’t wait for problems to appear. Audit your automation systems and regain full control of your production processes.

Need an audit for your installation?INOMATEX delivers complete, fast, and performance-oriented diagnostics.

Contact us for a personalized audit